Advanced Technical Services Inc.

Explore Our Concrete Batch Plant Solutions

At ATS Inc, we proudly offer CON-E-CO® and RexCon® concrete batch plants by Astec®, the leader in durable and performance proven concrete batch plants. 

A large yellow and red industrial concrete batching plant with the Mammoet logo, set outdoors on a paved surface with green grass in the foreground and a clear blue sky in the background.

Whether you need to update or replace your existing batch controls, we have the right solution to meet your project’s unique demands.

Why Choose ATS Inc. for Your Concrete Plant Batch Automation Needs?

  • Trusted brands: CON-E-CO® and RexCon®
  • The widest proven range of products available
  • Flexible pre-engineered options for any job site or application

Let us help you design the perfect plant to batch concrete for your next project.

Our Concrete Plant Solutions

Whether you need to update or replace your existing batch controls, we have the right solution to meet your project’s unique demands.

Why Choose ATS Inc. for Your Concrete Plant Batch Automation Needs?

  • Trusted brands: CON-E-CO® and RexCon®
  • The widest proven range of products available
  • Flexible pre-engineered options for any job site or application

Let us help you design the perfect plant to batch concrete for your next project.

Chosing the Right Concrete Batch Plant

ATS has helped Midwest concrete producers plan, design, install, and service concrete batch plants since 1970.  As an authorized dealer for CON-E-CO® and RexCon® concrete batch plants by Astec®, we offer central mix, transit mix and dual lane plants in mobile and stationary designs.  Production rates range from about 60 cubic yards per hour for compact transit mix plants to 600 cubic yards per hour for high-production concrete paving plants.  

The right plant depends on the type of concrete you produce, your daily volumes, how often you intend to move it, and your site constraints.  Below is a quick guide to the main choices.  Our team can walk your site and recommend a layout for optimal production.

Central Mix vs. Transit Mix Concrete Plants

Central Mix (wet batch) concrete plants weigh the materials and mix them in a mixer on the plant – usually a tilt mixer, horizontal reversing mixer, or a twin shaft mixer.  The finished concrete is then discharged into a ready mix truck, a dump truck, or an agitor.  Because mixing is done at the plant, central mix produces consistent concrete and fast truck turn times.  That makes it the preferred choice for high-volume ready mix and concrete paving work.

Transit Mix (dry batch) concrete plants weigh the cement, aggregate, and water and discharge them directly into a truck mixer to mix on the way to the jobsite.  Transit mix plants have a lower upfront cost, simpler operation, and smaller footprint.  That makes them popular with ready-mix producers of all sizes. 

Dual Lane combination plants do both.  They run central mix and transit mix lanes from a single plant, separately or at the same time, so producers can serve different jobs and keep trucks moving during peak demand year-round.

Yes. ATS provides troubleshooting, repairs, parts, inspections, upgrades, and consignment sales services for most makes of concrete batch plants, and we can convert competitors mixers.

Mobile vs. Stationary Concrete Plants

Mobile (portable) concrete plants are designed to move.  Models like the Con-E-Co® LO-PRO or the RexCon® Mobile 12 SE self-erect with hydraulics and can sit on steel foundation pads, so they need little to no permanent foundations.  They’re ideal for paving contractors, remote projects, and producers who relocate regularly to follow the work.

Stationary plants are designed for a permanent or semi-permanent location.  They offer larger aggregate and cement storage options with more compartments and can feature elaborate material handling systems.  Many stationary designs we supply ship in pre-wired and pre-plumbed modules to shorten installation time. 

We often supply plants that are purchased as a portable for a specific on-site project but ultimately used in a stationary application.  

Typical Plant Capacities

Actual output depends on mixer size, truck size, materials and site layout. We’ll help you size your plant to your real production needs.

How to choose: 5 questions to Ask yourself

  1. What will you produce the concrete for? Ready-mix, concrete paving,, precast? Paving, high-volume, and critical high spec work usually favor central mix.
  2. How many yards per day or per hour do you need at peak?  Size for your busiest days, not the average.
  3. Will the plant move? If you plan to regularly relocate it for projects, choose a mobile, self-erecting design to minimize startup and mobilization costs.
  4. What’s your site like? Available space, foundation requirements, truck traffic flow, and utilities all affect the site layout.  
  5. What about winter and dust?  Midwest producers often add hot water heating, aggregate, heating, and dust collection as the plants may be producing year-round.  

Why concrete producers choose ATS

  • Since 1970: decades of experience designing and supporting plants across Iowa, Nebraska, Wisconsin, Minnesota, and the Dakotas
  • Proven Brands: Con-E-Co®  and RexCon® plants by Astec® 
  • Turnkey service: site layout, plant erection and startup, relocations, wet/dry conversions, plant retrofits, automation, and CAD custom engineering
  • Long term Support: A team of dedicated, factory-trained professionals for on-site troubleshooting, inspection, preventive maintenance, and OEM and aftermarket parts

Frequently Asked Questions

Q: What's the difference between a central mix and a transit mix concrete plant?

A central mix plant mixes the concrete in a mixer at the plant site before loading the truck.  A transit mix plant loads dry ingredients and water into the truck, which mixes the concrete on the way to the jobsite.  Central mix gives more consistency and faster truck turnaround.  Transit mix costs less upfront and is simpler to operate.

Begin with your peak hourly concrete demand and the size of your truck fleet.  Plants we offer range from 60 to 600 cubic yards per hour.  ATS can review your production goals and site and recommend the right model and layout.

Many of our mobile plants, including the CON-E-CO®  LO-PRO TM or LO-PRO CM or the RexCon® Mobile 12SE TM or CM are offered with steel foundation pads or mats or grade beams to greatly eliminate the need for a poured foundation.  Site conditions are critical and we’ll help you plan the setup.

Yes. Our team provides plant erections and start-up, plus plant relocations, retrofits, and conversions. 

Yes. ATS provides troubleshooting, repairs, parts, inspections and upgrades for most makes of concrete batch plants, and we can convert competitor mixers.

Often, yes.  ATS performs wet and dry plant conversions and can evaluate whether you’re existing plant and layout is a good candidate.

Yes. Check our Used Equipment page for some, or call your local sales representative to see if we have any coming available for sale soon!  Customers regularly ask us to help them buy or sell concrete production equipment across all conditions and ages

Ready to plan your next concrete plant?  Call ATS (319-277-5401) or contact us to talk with our team about the right concrete batch plant for your operation.